QUALITY

Quality through technology

Our ContiLifeCycle facilities continue to invest in manufacturing processes, inspection technologies and operational developments that support commercial tyre retreading. By extending the service life of selected tyre casings through retreading, fleet operators can incorporate retreaded tyres as part of their tyre management strategy.

Before a tyre can enter the retreading process, its suitability is assessed through a series of inspection stages. At our Ivybridge facility, tyres are inspected and evaluated in accordance with established procedures before being approved for production.

In this video, we follow a tyre through the inspection process. Information relating to each casing is recorded within our production management system, providing traceability throughout the manufacturing journey. Only casings that meet the applicable inspection criteria are selected for retreading.

Driven by technology, focused on quality.

Effective tyre management can play an important role in maximising the service potential of commercial vehicle tyres. Alongside retreading, casing management enables operators to monitor tyre condition and make informed decisions about maintenance, replacement and retread suitability.

A tyre casing must first be assessed to determine whether it meets the inspection criteria for retreading. Following collection and return to our Ivybridge facility, casings undergo a structured inspection process carried out by our in-house team. Operating on a 24-hour, three-shift system, the facility is capable of processing approximately 2,500 casings per day.

The inspection process serves two key purposes. Firstly, it determines whether a casing is suitable to continue through the retreading process. Secondly, it helps identify signs of tyre wear or damage that may be associated with factors such as inflation pressure, wheel alignment, axle position or application suitability. Assessment of tread wear patterns and casing condition can provide valuable information about how a tyre has been used in service.

Following inspection, findings can be shared with fleet operators to support tyre management and maintenance planning. These insights may help identify opportunities to review operating practices, vehicle maintenance procedures or tyre selection for specific applications.

Through inspection, traceability and casing assessment, our tyre management process helps operators make informed decisions throughout the tyre lifecycle.

Our latest “Respect for Retreads” campaign

Respect for Retreads | Quality | Retreading
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Our latest Generation 5 Regiomaster tyre is now available

Bandvulc | All News | Tyres | Innovation | Expertise | Quality | Retreading
Published 2025/10/13 at 07:20 We are pleased to announce the expansion of our Regiomaster product line with the launch of the new BDR5, a next-generation drive axle tyre which is available in three key sizes – 295/80R22.5, 315/70R22.5 and 315/80R22.5. Bandvulc BDR5 Specifically developed to replace the current BDE1, the BDR5 is designed for national and regional fleet customers, delivering reliable performance for long-distance and regional transport operations. As the first directional tyre in the Regiomaster range, it offers enhanced handling, stability and efficiency in all driving conditions. Engineered for lasting mileage. BDR5 is built to maximise tyre life and…
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BIG increase in fleet efficiency and operational safety for Collard Group

All News | Bandvulc | Tyres | Testimonials | Quality | Retreading
Published 2025/09/22 at 11:58 Continental has supported the Collard Group in southern England with its ContiLifeCycle concept to increase the efficiency and operational safety of its vehicle fleet. The family‑owned company is a recognized partner for construction projects and a leader in recycling and waste management. It collects construction waste and processes material for reuse. Close cooperation with Continental has delivered measurable results for Collard Group within two years, reports Lee Troddyn, Transport Manager at Collard Group. By introducing hot‑retreaded premium tyres as part of the ContiLifeCycle concept, the company recorded a 50% reduction in flat‑tyre incidents across the fleet.…
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Wastemaster 5 provides excellent service for Stadreinigung Hamburg

All News | Bandvulc | Continental | Tyres | Testimonials | Expertise | Quality
Published 2025/05/21 at 11:05 Our parent company, Continental, has enjoyed a successful partnership with Stadtreinigung Hamburg (SRH) in Germany for over twelve years. SRH is responsible for cleaning services across the northern German city, serving nearly two million residents. The company has entrusted Continental with complete tyre management, including repair and service, for its fleet of 1,100 vehicles operating across seven locations in Hamburg. This modern fleet is equipped with the Wastemaster—our specially designed tyre tailored to meet the specific demands of waste disposal operations. Oliver Braune, Stadtreinigung Hamburg. "Our innovative, state-of-the-art fleet needs an innovative, state-of-the-art tyre to match,…
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Our latest Generation 5 Gripmaster products are now available

All News | Bandvulc | Tyres | Innovation | Expertise | Quality | Retreading
Published 2025/03/31 at 13:09 We have bolstered our Gripmaster construction tyre range, with the addition of two new Generation 5 products – the Bandvulc BDG5 for drive axles and the Bandvulc BTG5 for trailers. These latest products broaden our Generation 5 product line and have been specifically engineered for both on- and off-road construction vehicles. Bandvulc BDG5 Available in three key sizes, 295/80R22.5, 315/70R22.5 and 315/80R22.5, the tyre’s non-directional pattern design provides enhanced flexibility, handling and high traction. This is combined with a tough, durable compound which increases resistance to cuts and chunking, resulting in a longer service life.  Bandvulc…
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Quality Rubber: Setting the retread standard

All News | Innovation | Expertise | Quality
Published 2022/02/15 at 13:40 Quality, reliability and safety are of paramount importance during our tyre production process. At the forefront of retread technology in the UK for more than 50 years, Bandvulc has built an enviable reputation for producing retread tyres of the highest standard. From initial design and development work to casing recycling and tread application on the factory floor, our team of experts implement critical measures that ensure our tyres offer exceptional performance across a range of applications. This is supported with the knowledge and expertise shared by our parent company, Continental Tyres. In our latest FOCUS case…
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50 Years of UK Manufacturing

All News | Bandvulc | Innovation | Expertise | Sustainability | Quality
BANDVULC HITS GOLD! Published 2021/05/15 at 12:27 This year South Devon company Bandvulc is marking its 50th anniversary. It was established in 1971 when the import of rubber from Malaysia began and the retreading of tyres started, turning out around 30 a week. Today Bandvulc producing a tyre almost every 3 minutes, from their facility in Lee Mill, near Ivybridge. Acquired by the Continental Tyre Group in 2016, Bandvulc are market leaders because they continually develop more and more advanced products which respond to customers’ needs with in-house facilities. “We find out what our customer needs from a tyre and we…
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